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DPT500H Tray to Tape Packaging Conversion Machine

DPT500H is an online general-purpose module /PCBA product launched by our company-- a special equipment for converting tray packaging into tape packaging. The equipment can be directly connected with the SMT line to form a one-stop shipping system of sub-board, taping and packaging after AOI detection.

Product Description

DPT500H is an online general-purpose module /PCBA product launched by our company-- a special equipment for converting tray packaging into tape packaging. The equipment can be directly connected with the SMT line to form a one-stop shipping system of sub-board, taping and packaging after AOI detection.

The equipment adopts 5 independent vacuum nozzles and variable spacing technology, which greatly improves the efficiency of chip pick and place. The capacity of DPT500A is up to 2500-4500PCS/H.

 

DPT500H Tray to Tape Packaging Conversion Machine

 

Application

Semiconductor: IC, Bluetooth, WiFi module, PCBA

 

Specification

Tape width: 32-104mm

IC: 7*7 to 20*85

TRAY: 375mm(L)×400mm(W)*5mm(H); Customizable

 

Advanced function

Feeding in bulk, alarm for empty/full material, full automation, unattended operation.

 

Fast tray switching (time 5-8s)

The equipment is set with temporary storage, which can cache 1-2PCS fixture to automatically adjust production line.

The production capacity is up to 2500~4500/UPH ( bar code reading direction affects the UPH)

The suction head is equipped with rotation function to meet all kinds of IC rotation requirements before packaging.

 

DPT500H Tray to Tape Packaging Conversion Machine

 

Automatic taping system:

Range: 32~104mm, heat-seal, film adhesive;

Control system: Servo motor control tape drive; Both sides of the sealing cylinder independently control the tape with hot pressure packaging;

 

DPT500H Tray to Tape Packaging Conversion Machine

 

Electrostatic precipitator: The dust generated by SMT production line can be removed twice and collected by vacuum dust collection system to ensure the delivery quality of tape products after packaging.

 

Intelligent System interaction: DP510H supports AOI detection of material picking/braid, and it can also scan laser label information of IC to provide full-process inspection for products. The production information can interact with MES in real time.

PGMES: Standard MES interface (order number, NG/OK number, running status).

One-key setting: Built-in standard template data (one-key setting parameters).

Auxiliary function: Report abnormal causes and provide solutions when alerting.

Device monitoring: Monitor and respond to device status (warning and adjusting parameters when the reject rate is high).

Maintenance: Remote service, Debugging; Maintenance reminders, Replacement reminders.

 

DPT500H Tray to Tape Packaging Conversion Machine

 

Specification

Pick-place system

Precision

±0.05mm

Device

Vacuum nozzle *5

UPH

3200-5000

Control system

Drive system

X/Y: Servo Drive System; Z/U: Cylinder/ Stepping Drive System

Transmission

X/Y: Servo motor + ball screw

Repetition accuracy

X:±0.02mm

Y:±0.02mm

Z:±0.05mm

U:±0.15°

Effective distance

X: 205mm; Y: 390mm; Z(cylinder): 15mm;

In/Out devices

Tray in

Standard JEDEC tray; size: 316mm*136mm

Tape out

Auto Taping Machine

(Support 12-88mm load belt discharging and cover film of heat sealing and self-adhesive)

Visual system

Scanning CCD (optional)

Pixels: 1280*960 pixels; view: 19.2x15.36mm; precision : +/-0.02mm; speed: <0.1 s/unit

Z axis: CCD

Tubular industrial camera

Downward CCD (optional)

Pixels: 1280*960 pixels; view: 19.2x15.36mm; precision : +/-0.02mm; speed: <0.1 s/unit

Tape CCD (optional)

Pixels: 1280*960 pixels; view: 19.2x15.36mm; precision : +/-0.02mm; speed: <0.1 s/unit

Control system

IPC

Adlink

Board

SOLID

Motor

Panasonic

Sensor

Panasonic

Operating system

Voltage

Single phase 220V; 50/60HZ

Power

1.5KW

Air pressure

0.5~0.7Mpa

Operating system

win10 x32

Monitor

19" LCD

Input device

Keyboard +Mouse

Intelligence system

PGMES

Standard MES interface (order number, NG/OK number, running status)

One-key setting

Built-in standard template data (one-key setting parameters)

Auxiliary function

Report abnormal causes and provide solutions when alerting

Device monitoring

Monitor and respond to device status(warning and adjusting parameters when the reject rate is high)

Maintenance

Remote service, debugging, maintenance reminder, replacement reminder.

Status monitoring

CPS platform

Equipment

Host size

970(L) X1640(W) X 1375(H)mm (excluding alarm lamp height 400mm and input / output and monitor)

Weight

400KG

more information

Contact Us

Email: info@prosystems.com.cn

Mob.: +86 158 1386 1792

Tel.: +86 755 2788 9099

WeChat: +86 158 1386 1792

Skype: info@prosystems.com.cn

Add.: 6F, Building A, FuNing High-Tech Industry Park, No.71 XinTian Road, FuYong Town, BaoAn District, ShenZhen City, Guangdong Province, China.

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