DPT500H Tray to Tape Packaging Conversion Machine

DPT500H is an online general-purpose module /PCBA product launched by our company-- a special equipment for converting tray packaging into tape packaging. The equipment can be directly connected with the SMT line to form a one-stop shipping system of sub-board, taping and packaging after AOI detection.

Product Description

The equipment adopts 5 independent vacuum nozzles and variable spacing technology, which greatly improves the efficiency of chip pick and place. The capacity of DPT500A is up to 2500-4500PCS/H.

Application

Semiconductor: IC, Bluetooth, WiFi module, PCBA

Specification

Tape width: 32-104mm

IC: 7*7 to 20*85

TRAY: 375mm（L）×400mm(W)*5mm（H）; Customizable

Advanced function

Feeding in bulk, alarm for empty/full material, full automation, unattended operation.

Fast tray switching (time 5-8s)

The equipment is set with temporary storage, which can cache 1-2PCS fixture to automatically adjust production line.

The production capacity is up to 2500~4500/UPH ( bar code reading direction affects the UPH)

The suction head is equipped with rotation function to meet all kinds of IC rotation requirements before packaging.

DPT500H Tray to Tape Packaging Conversion Machine

Automatic taping system:

Range: 32～104mm, heat-seal, film adhesive;

Control system: Servo motor control tape drive; Both sides of the sealing cylinder independently control the tape with hot pressure packaging;

DPT500H Tray to Tape Packaging Conversion Machine

Electrostatic precipitator: The dust generated by SMT production line can be removed twice and collected by vacuum dust collection system to ensure the delivery quality of tape products after packaging.

Intelligent System interaction: DP510H supports AOI detection of material picking/braid, and it can also scan laser label information of IC to provide full-process inspection for products. The production information can interact with MES in real time.

PGMES: Standard MES interface (order number, NG/OK number, running status).

One-key setting: Built-in standard template data (one-key setting parameters).

Auxiliary function: Report abnormal causes and provide solutions when alerting.

Device monitoring: Monitor and respond to device status (warning and adjusting parameters when the reject rate is high).

Maintenance: Remote service, Debugging; Maintenance reminders, Replacement reminders.

DPT500H Tray to Tape Packaging Conversion Machine

Specification

Pick-place system	Precision	±0.05mm
	Device	Vacuum nozzle *5
	UPH	3200-5000
Control system	Drive system	X/Y: Servo Drive System; Z/U: Cylinder/ Stepping Drive System
	Transmission	X/Y: Servo motor + ball screw
	Repetition accuracy	X:±0.02mm
		Y:±0.02mm
		Z:±0.05mm
		U:±0.15°
	Effective distance	X: 205mm; Y: 390mm; Z(cylinder): 15mm；
In/Out devices	Tray in	Standard JEDEC tray; size: 316mm*136mm
In/Out devices	Tape out	Auto Taping Machine （Support 12-88mm load belt discharging and cover film of heat sealing and self-adhesive）
Visual system	Scanning CCD (optional)	Pixels: 1280*960 pixels; view: 19.2x15.36mm; precision : +/-0.02mm; speed: <0.1 s/unit
	Z axis: CCD	Tubular industrial camera
	Downward CCD (optional)	Pixels: 1280*960 pixels; view: 19.2x15.36mm; precision : +/-0.02mm; speed: <0.1 s/unit
	Tape CCD (optional)	Pixels: 1280*960 pixels; view: 19.2x15.36mm; precision : +/-0.02mm; speed: <0.1 s/unit
Control system	IPC	Adlink
	Board	SOLID
	Motor	Panasonic
	Sensor	Panasonic
Operating system	Voltage	Single phase 220V; 50/60HZ
	Power	1.5KW
	Air pressure	0.5～0.7Mpa
	Operating system	win10 x32
	Monitor	19" LCD
	Input device	Keyboard +Mouse
Intelligence system	PGMES	Standard MES interface (order number, NG/OK number, running status)
	One-key setting	Built-in standard template data (one-key setting parameters)
	Auxiliary function	Report abnormal causes and provide solutions when alerting
	Device monitoring	Monitor and respond to device status(warning and adjusting parameters when the reject rate is high)
	Maintenance	Remote service, debugging, maintenance reminder, replacement reminder.
	Status monitoring	CPS platform
Equipment	Host size	970(L) X1640(W) X 1375(H)mm (excluding alarm lamp height 400mm and input / output and monitor)
Equipment	Weight	400KG