Sandwich Panel Production Line

Sandwich panel production line is especially designed for producing insulation composite board. With stepless speed regulation system, It Is able to produce corrugated composite panel efficiently at one time. Sandwich panel roll forming machine has been an indispensable device in fabricating roof panels and wall panels in plants and warehouses, among other buildings.

Machine component

1. Steel strips  2. Roll forming unit  3. Material feeding part

4. Forming part for composite panel

5. Composite panel cutting  6. Material receiving part

7. Glue bucket (white/black glue)

8/9. Control cabinet 10. Electric box

Features

1. The motor power of the sandwich panel roll forming line is 4k and the production speed reaches 6mmln. With the stepless speed regulation system, the efficiency of the roll forming line is optional within O-6m mm.

2. ben producing EPS sandwich panel, the speed is generally controlled at 2-6 m mm. It will be slightly lower for making rock wool board (depends on actual needs)

3. The composite panel production line Is equipped with K.9 glue metering pump, featuring low rotating speed and high accuract The glue is fed at a rate of 0.1-2.0 kg mm. It is controlled by frequency converter.

4. The thickness of the composite panel the roll forming unit can produce is varied from 50mm to 0mm. By adjusting the upper and lower rack, and the distance between the cutter holder and the material feeding rack, we can get sandwich boards with different thickness and specifications.

5. Total installed capacity: 34KW"; total weight (including accessories): 17.5t.

6. Dimension of the panel roll forming machine: 12500 (16000 for rock wool boards) X2200X2800; the roll former for 5 type EPS sandwich panel adopts 23 rubber shafts and 160X80 square tubes with thickness of 6mm; the roll former for 7 type composite rock wool panel employs 43 rubber shafts, and upper and lower independent glue suppb It is equipped with 1. 7m rock wool panel conveyor belt, with the diameter of the drive shaft to be 30mm; length of the machine frame Is up to Qm; the roll former Is welded with 180X80 square tubes which thickness Is 8mm.

Requirements for Factories

The factories where our metal deck roll forming machines are applied can be either flat-roof or sloped-roof type. The height of the cornice should be larger than 3m, and the effective width should be at least 45m. The floor of the factory should be flat and concrete. For foundation of the roll forming line, it is required to be designed according to the drawings and fmished before the equipment arrives. The power supply is required to be 380 and the total installed power Is 34kw. It Is necessary for the facto to be equipped with 0.4-0.6MPa compressed air supply and illumination devices. The roll forming machine shares the same power supply with the auxiliary devices. The fluctuation of voltage should be no more than l0%, or it may lead to an abnormal running of the system.

The stroke is no less than 29m, the load for a lifting process is larger than 5000kg, and the lifting height Is no less than 3.Qm. For daily production and maintenance, about 8.10 people are needed, with 3.4 operators for some core processes included.

Control System	Cutting System	Electric Folding Device	Extended Conveyor Belt
Four Rubber Pumps Are Controlled By Two Motors	Roll Forming Machine	Sealing Side Device for Rockwool Panel	Thick Rubber Shaft

Sandwich panels are a popular solution for obtaining insulation. The construction industry relies on good quality panels due to its several advantages. Countries, where there are extreme weather conditions require insulated panels to support the construction process. The Gulf countries, including Oman, are well known for the booming commercial and residential real estate market. The sandwich panels stand as a barrier against extreme weather conditions in the Gulf countries. 

The confluence of durability and availability is the most common factor for completing an ongoing project. In this context, the sandwich panel will help to gleam through the ongoing construction project work. What is a sandwich panel? This question may brim on your mind. Sandwich panels are structural materials. It comprises a stiff core along with two face sheets. It has the top-notch structural ability, cost-effectiveness, and unparalleled durability. Here, we will unravel more advantages of sandwich panels. 

Excellent thermal insulation
Are you going to choose a material that possesses suitable thermal insulation properties? Sandwich panels in Oman can be the good one for you. Choosing a sandwich panel would be a clever task, whether it is a construction project or any other. The sandwich panel helps to lower energy costs. On top of that, it will decrease mold formation risk along with excess humidity.

Fire resistance – a very important consideration
Over the years, people are using sandwich panels due to their exceptional performance. When exposed to fire, they can withstand temperatures up to 1000 degrees centigrade. Most of the engineers and the building owners prefer sandwich panels for ensuring the safety of the employees and the equipment. 

Cost-effectiveness – A factor you cannot ignore
Sandwich structures are cost-effective as the core materials are not that expensive compared to other composite materials. On top of that, the durability of the fabric helps to cut off the maintenance cost.

Better strength to weight ratio
There are solid laminates that are available on the market. Compared to the same, sandwich panels have a high strength-to-weight ratio. In turn, it can support required loads during transportation. It directly cuts off the transportation cost. Isn’t that great?

Color steel sandwich panel is an insulation composite maintenance board made of color coated steel plates or other panels and bottom plates and insulation core materials through adhesives. It is mainly used in anti-corrosion, pressure vessel manufacturing, power construction, petrochemical, and pharmaceutical industries . The sandwich panel is light in weight, about 10kg~14kg/square meter, equivalent to 1/30 of the brick wall; Thermal insulation, sealing performance good; convenient construction, flexible and fast installation, construction period can be shortened by more than 40%; Bright, beautiful appearance, no need for surface decoration; high strength, can be used as maintenance structure, load-bearing structure, bending and compression resistance, beams and columns are not required for general houses.

Our company's sandwich panel production line has absorbed the strengths of different manufacturers and combined with our own years of practice and research and development, we developed EPS sandwich panels machine and ordinary rock wool sandwich panel forming machine. On this basis, we developed an improved rock wool & EPS integrated sandwich panel forming machine. , Z lock sandwich panel forming machine, PU sandwich panel forming machine, and related supporting equipment.

Glue pump 1 set, supply the glue in proportion

The compound machine chooses K-9 glue metering pump, with low speed and high measuring accuracy. The glue output is between 0.1-2.0kg/min, controlled by double motor and double frequency converter, and the four glue pumps are matched with black and white glue respectively, which make the glue usage more reasonable and more economical.

3 sets of glue homogenizer, will fully mixed with the production glue and then applied on the steel plate, Glue homogenizer plate is pneumatic lift, more convenient and time - saving

Feature:
1)Soft hoses and additional automatic controller for easy adjustment of spraying height and angle
2) Large area operation can be achieved without moving machine
3) Inverter for accuracy in flow rate control
4) The control door can be easily opened, so equipment and fixing is very easy.
5) This machine can cutomized equipped with wheels, so it can be moved easily and the wheels can be locked.
6) The face panel is friendly so the operation is easy.

Roof panel with PIR (polyisocyanurate) and PU (polyurethane core). High surface profile.
Application:
Suitable for roofs of industrial buildings: production halls, storage buildings, commercial halls, shopping centres, farm facilities. Steel sheet lining with anticorrosive protection depending on the intended use.

Roof panel with PIR (polyisocyanurate) and PU (polyurethane core). High surface profile.
Application:
Suitable for roofs of industrial buildings: production halls, storage buildings, commercial halls, shopping centres, farm facilities. Steel sheet lining with anticorrosive protection depending on the intended use.

Low Ribbed Wall Sandwich panel with PIR (polyisocyanurate)and PU (polyurethane core).
Application:
Suitable for building external and internal walls of industrial buildings: production halls, storage buildings, commercial halls, shopping centres, farm facilities. Vertical or horizontal installation. Steel sheet lining with anticorrosive protection depending on the intended use.