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EPS/ROCK-WOOL SANDWICH PANEL PRODUCTION LINE

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Product Description

一、Overview:

Color steel sandwich panel is an insulation composite maintenance board made of color coated steel plates or other panels and bottom plates and insulation core materials through adhesives. It is mainly used in anti-corrosion, pressure vessel manufacturing, power construction, petrochemical, and pharmaceutical industries . The sandwich panel is light in weight, about 10kg~14kg/square meter, equivalent to 1/30 of the brick wall; Thermal insulation, sealing performance good; convenient construction, flexible and fast installation, construction period can be shortened by more than 40%; Bright, beautiful appearance, no need for surface decoration; high strength, can be used as maintenance structure, load-bearing structure, bending and compression resistance, beams and columns are not required for general houses.

Our company's sandwich panel production line has absorbed the strengths of different manufacturers and combined with our own years of practice and research and development, we developed EPS sandwich panels machine and ordinary rock wool sandwich panel forming machine. On this basis, we developed an improved rock wool & EPS integrated sandwich panel forming machine. , Z lock sandwich panel forming machine, PU sandwich panel forming machine, and related supporting equipment.

二、Profile Drawing:

1,Socket type wall panel

2,Hidden type roof panel

 

3,Lapped type roof panel

 

4,Self-locking roof panel

 

 

三、Machine Components:

 

 

 

 

4

 

 

 

 

Main sandwich panel part

Glue pump

1 set

 

4 glue pumps, 2 motors, 2 inverters

Pneumatic glue device

3 sets

 

Upper/Middle/Lower each 1 set

 

Sandwich main part and transmission

1 set

 

Infrared heating device

6 sets

 

 

Electrical edge joint forming set

2 sets

Upper/Lower each 1 set

5

PLC computer control

1 set

 

 

 

6

 

 

Cutting set

 

 

1 set

 

Double cutting, the top and wall panels are cut separately, it is more environmentally with sealing

7

Receive stacking

1 set

6 meters

8

Slitting machine

1 set

6 cutting blades

9

Rock wool Sandwich panel overlap machine

1 set

 

 

四,   Working Flow:

EPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINE

 

五,    Main Parameters:

1

Roof panel roll forming machine

 

Manual decoiler 1 set--Support the coil, and running together with roll forming machine Capacity 5 tons

470-530mm Inner diameter 470-530mm 1200mm Width 1200mm

 

Pre-cutting device 1 set--cutting coil when finish producing

Electric cutting device

 

 

Double layer Roll forming machine 1 set --one layer make EPS roof panel up plate, one layer make rock wool roof panel up plate

 

Roll forming machine up layer 14 roller stations, down layer also 14 roller stations, Total length 9.7 meters, weight 5.6 tons

2

Steel belt machine

 

Convey frame 1 set--after roll forming convey the panel to main sandwich machine

 

Patent one-way steel strip machine, there is no phenomenon of stuck steel strip

3

Feeding material device

 

Uncoiler 2 sets, supply the coil at the same speed with the main machine

 

 

 

 

 

EPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINE

 

 

Rib forming device 2 sets, used for making the rib of roof panel down plate and wall panel up and down plate

EPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINE

 

 

Steel sheet cutting device 2 sets, used for cutting plate when finishing producing

 

Core material feeding frame 1 set, conveying core materials of composite board production required The conveyor belt lengthened to 5.9 meters, more convenient to operate

EPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINE

4

Main sandwich panel machine

 

Rock wool and Eps foam integrated machine is 9 meters in length, rubber shaft base is unified welding to the big frame, we use our special 12 meters gantry milling machine to mill whole body entirely, which can ensure the levelness of the rubber shaft. After the installation of rubber shaft, our engineer also make line test, fully ensure the flatness of the finished product panel.

EPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINE

 

Glue pump 1 set, supply the glue in proportion

The compound machine chooses K-9 glue metering pump, with low speed and high measuring accuracy. The glue output is between 0.1-2.0kg/min, controlled by double motor and double frequency converter, and the four glue pumps are matched with black and white glue respectively, which make the glue usage more reasonable and more economical.

EPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINE

 

3 sets of glue homogenizer, will fully mixed with the production glue and then applied on the steel plate, Glue homogenizer plate is pneumatic lift, more convenient and time - saving

EPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINE

 

The self-inserting type is 12 groups ofself-inserting shafts, which ensures the flanging is more flat and straight.The self-inserting shafts part have added the linear guide rail, then the electric adjustment is more accurate.

EPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINEEPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINE

 

Six sets of infrared heating tubes, are used to  adjust the temperature of the sandwich panel processing part

 EPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINEEPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINE

 

The main body of the composite device and one set of transmission device are used to compound the finished product

The rubber shaft adopts grade A rubber shaft with A diameter of 180mm, A total of 54 shafts. When making glass wool and purification board, it can walk more smoothly and bond more firmly

EPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINE

 

Automatic length recording device, 1 set, automatic measuring device for product length

 

Rock wool strip conveyor frame, manual rock wool conveyer device

EPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINE

 

The compound machine adopts gear reducer, planetary cycloid reducer. The production rate is 6m per minute. After adopting stepless frequency conversion speed regulation, the production speed of the main machine is adjustable from 0 to 6 meters per minute.

Generally if produce the EPS sandwich panels, we select the production speed in 2-6 meters per minute, the production speed of rock wool

sandwich panel is slightly lower (the specific speed depends on the actual situation)

 

The thickness of composite plate produced by the composite machine is between 50-250mm, and the purpose of producing sandwich plates of various thickness specifications can be achieved by adjusting the distance between upper and lower pressure wheel stand, upper and lower cutting tool stand and feeding frame.

EPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINE

 

The drive shaft diameter of main machine is 50mm

EPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINE

  5

Cutting device combination

 

2 sets of finished product pressing device. A device for pressing the finished color steel plate before

cutting

EPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINEEPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINEEPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINE

 

1 set of rack transmission device, the random rack automatically returns to the original position after cutting

 

1 cutting machine base, a device for the cutting

machine to move back and forth

 

1 set of pneumatic control device pneumatic

system components

 

1 console, a sub-control point set up under the unit

control center

 

The cutting is double cutting, the top and wall panels are cut separately, and the sealing is more environmentally friendly

  6

PLC control system

 

 

The control box, we make it ourselves. Our engineer is professional to make this, and when the machine have problem, we can know how to solve it very well, so, don’t worry about the after-sale service.

 EPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINEEPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINE

7

6 meters receiving table

 

No power

EPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINE

8

6 Cutting blades slitting machine

 

6 cutting blades, can slitting 7 strip, be used for preparing the material of rock wool sandwich panel buckle cap

EPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINE

9

Rock wool buckle cap machine

 

Be used for making buckle cap of rock wool sandwich panel.

7 rows roll forming, shaft diameter 40mm, roller material 45# steel, motor power 1.5kw

 EPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINEEPS/ROCK-WOOL INTERIOR COLORED STEEL SANDWICH PANEL PRODUCTION LINE

六、Packing List of Line:

φ450 Saw blade cutter

1 piece

Glue tank(4 long ones, 2 short ones)

6 pieces

Color clip adjustment wrench

3 pieces

Tray

1 piece

Filter element

2 pieces

ladder

1 piece

Glue head

2 pieces

M16×40 Hex bolts

8 pieces

Glue bulkhead

4 pieces

Color clip

3 pieces

Glue joint

4 pieces

Uncoiler support

1 piece

Steel plate chuck

2 pieces

05-06 shelf

1 set

Screw

A lot

Tie rod

12 pieces

Machine mattress iron

20 sets

00 shelf

1 piece

Brake plate

3 sets

Hook

1 piece

M16×140 bolt

20 pieces

4 meters foam shelf

4 pieces

Oil line

1 roll

Long cylinder

1 piece

M16 nut

20 pieces

Color clip lock lever

2 pieces

Network cable tube

1 roll

Spring tube

1 piece

Heating pipe

8 pieces

1220 support roller

8 pieces

Heating tube porcelain head

16 sets

Roller shaft inside parts

16 pieces

Drip glue tube

6 pieces

6004 bearing

16 sets

φ8×35 Hexagon socket screws

30 pieces

M20 nut

24 pieces

φ10×80 taper

1 piece

Cutter bottom frame

1 piece

Feeding shelf

1 set

Uncoiler

2 pairs

Main machine

1 set

Slitting machine

1 set

Cutter frame

1 set

Cap machine

1 set

Roof panel edge forming roller

1 set

Rock wool edge forming roller

2 sets

Limit switch base

2 pieces

Rock wool gasket

8 8 pieces

Pneumatic components

1 set

 

 

 

 

Contact Us

Email: btkxdywj@vip.163.com

Mob.: +86 156 3278 8505

Tel.: +86 317 8312 992

Fax: +86 317 8261 991

WeChat: +86 156 3278 8505

Skype: hyformingmachine

Whatsapp: +8615632788505

Add.: Zhenggang Road, Botou Economic Development Zone, Hebei, China

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